Vadzo Imaging Positions Falcon-234CGH 2MP AR0234 Global Shutter Autofocus USB Camera with Auto Exposure for Forklift Automation
Fo klift automatio places a got here a i o e of the hardest positio s i i mud ial visio . It ides o a movi g car that t avels betwee zo es with diffe e t lighti g a d diffe e t wo ki g dista ces i aspect a si gle shift, a d it has to maintain p oduci g usable f ames the e ti e time and not using a tech icia sta di g by to regulate it. Wa ehouse ope atio s groups evaluati g a visio system fo fo klift automatio rapidly discove {that a} got here a constructed fo a static p oductio li e does ot behave the identical method o ce it’s bolted to equipme t that accele ates, b akes, lifts, a d tu s th oughout a eight- o te -hou shift. Th ee p oblems appea agai a d agai i fo klift a d wa ehouse deployme ts.
Motio blu is the fi st. A fo klift movi g at typical wa ehouse velocity combi ed with mast elevate a d lowe motio i t oduces f ame-to-f ame moveme t {that a} olli g shutte se so ca ot captu e clea ly. A olli g shutte se so exposes every ow of pixels at a barely diffe e t mome t, a d that skews fast-movi g pallets, ack up ights, a d pedest ia s i aspect the f ame. A Auto Exposu e International Shutte Got here a captu es eve y pixel on the identical i sta t a d emoves that skew f om the picture e ti ely.
Va iable wo ki g dista ce is the seco d p oblem. A fo klift-mou ted got here a might ead a pallet label eightee i ches away du i g a choose a d a ack locatio tag six ft away du i g a putaway a mome t late . A set focus le s ca o ly maintain o e of these dista ces i sha p focus at a time. Wa ehouses that ely o fixed-focus got here a modules sometimes settle for a blu ed captu e at o e e d of the dista ce a ge o add a seco d got here a to cove the hole, a d that aises value a d wi i g complexity with out solvi g the u de lyi g limitatio .
Lighti g i co siste cy is the thi d p oblem a d ofte the ha dest to desig a ou d. A si gle fo klift oute ca move th ough a su lit loadi g dock, a shaded stagi g la e, a d a dim sto age aisle lit o ly by ove head fixtu es i aspect the identical mi ute. A International Shutte Exposu e Co t ol Module that ca ot alter gai a d shutte velocity mechanically will eithe blow out highlights on the dock o lose element i the aisle. Ope ato s a e the left adjusti g got here a setti gs by ha d betwee zo es, a d that’s ot p actical o a car that eve stops movi g.
A Auto Exposu e Fo klift Se so that combi es world shutte captu e with autofocus a d computerized exposu e co t ol add esses all th ee p oblems i aspect o e module athe tha fo ci g i teg ato s to t ade o e va iable fo a othe . A Fo klift Co siste t Captu e Got here a eeds to delive sha p, co ectly uncovered f ames at a y dista ce a d i a y lighti g co ditio the oute p ese ts with out ope ato i te ve tio a d with out addi g ha dwa e.
The AR0234 International Shutte Autofocus USB Got here a pai s th ee e gi ee i g eleme ts {that a} e often bought as sepa ate li e gadgets. Most world shutte USB got here a p oducts o the ma ket ship with a set focus le s as a result of addi g a autofocus mecha ism to a worldwide shutte se so i t oduces mecha ical a d fi mwa e complexity that ma y ma ufactu e s select to keep away from. Vadzo took the other app oach with the Falco -234CGH as a result of fo klift automatio particularly eeds each.
International shutte captu e is the fou datio . Eve y pixel o the O semi AR0234 se so exposes on the identical i sta t athe tha ow by ow, which is what makes the se so appropriate fo a car that eve stops movi g. A International Shutte AF Exposu e Got here a constructed this fashion avoids the skew, wobble, a d pa tial exposu e a tifacts that plague olli g shutte se so s u de vib atio a d motio .
Autofocus is laye ed o prime th ough a compact voice coil moto le s meeting that adjusts focus positio co ti uously betwee oughly te ce timete s a d i fi ity. That is what offers the got here a the power to carry a ba code sha p at shut a ge a d a ack sig sha p at dista ce and not using a le s swap o a ma ual focus i g. A Autofocus Exposu e Se so Equipment app oach like this emoves o e mo e ma ual step f om a fo klift deployme t whe e tech icia s a ely have time to fi e-tu e optics i the sector.
Auto exposu e closes the loop. A o boa d exposu e co t ol algo ithm eads sce e b ight ess co ti uously a d adjusts gai a d shutte velocity i eal time so the output picture stays usable whethe the fo klift is u de a skylight o deep i aspect a ack aisle. A Co siste t Exposu e International Shutte Got here a of this desig mea s the identical u it co figu atio wo ks ac oss eve y zo e o the wa ehouse floo , which simplifies each the i itial fleet ollout a d the o goi g mai te a ce of a multi-vehicle deployme t. A Auto Exposu e Focus Se so that ma ages each va iables i fi mwa e, athe tha equi i g host-side tu i g, retains the i teg atio effo t o the applicatio laye whe e it belo gs.
The Falco -234CGH is a 2MP International shutte USB Got here a constructed o the O semi AR0234 CMOS se so a d e gi ee ed particularly fo equipme t that strikes. The AR0234 is a 2MP (1920 x 1200) world shutte se so with a 1/2.6-i ch optical fo mat a d a 3.0 mic o pixel that suppo ts f ame ates as much as 120 fps at full esolutio . O semi additionally tu ed the AR0234 fo st o g ea -i f a ed espo se, which provides the Falco -234CGH helpful se sitivity fo ba code a d label sca i g u de the low-light co ditio s commo i wa ehouse aisles a d back-of-house sto age a eas.
The Falco -234CGH homes the se so , a compact voice coil autofocus le s, a d a o boa d picture sig al p ocesso i aspect a S-Mou t (M12) module small e ough to mou t o a fo klift mast, a ove head gua d ail, o a set i spectio sta d. The got here a co ects ove USB 3.2 Ge 1 a d p ese ts as a sta da d UVC gadget o Wi dows, Li ux, a d A d oid with o p op ieta y d ive equi ed, so existi g captu e softwa e ecog izes it the mome t it’s plugged i . As a O semi AR0234 2MP Autofocus USB Got here a, the module ships with world shutte captu e, autofocus, a d auto exposu e co t ol energetic out of the field, so a OEM i teg atio staff ca mou t the got here a, co ect the USB cable, a d begi st eami g co ected f ames instantly and not using a calib atio move o the be ch.
Vadzo Imagi g e gi ee ed the Falco -234CGH as a di ect espo se to suggestions f om fo klift automatio a d wa ehouse obotics custome s who fou d that off-the-shelf i mud ial USB got here a p oducts fo ced a selection betwee motio cla ity, focus a ge, a d exposu e stability. Rathe tha settle for that t ade-off, Vadzo combi ed a worldwide shutte se so with a energetic autofocus le s a d a co ti uous auto exposu e loop i aspect a si gle module, the validated the combi atio o eal fo klift outes athe tha o a be ch alo e. The esult is a got here a platfo m that OEM i teg ato s ca specify o ce a d deploy ac oss a e ti e fleet of automobiles ope ati g i combined lighti g a d combined dista ce co ditio s.
Rolli g shutte se so s ead a sce e ow by ow, which skews a y topic that strikes du i g the exposu e wi dow. O a fo klift that’s i ea -co sta t motio , that skew reveals up as tilted pallet edges, smea ed labels, a d disto ted ack up ights. The O semi AR0234 se so i aspect the Falco -234CGH exposes the e ti e f ame at o ce, so a 2MP Auto Exposu e USB Got here a constructed o this se so holds st aight li es a d eadable textual content eve whereas the car is tu i g o lifti g. A 2MP Exposu e Co t ol Se so of this sort is what permits ba code eade s a d machi e visio softwa e u i g o prime of the got here a feed to t ust eve y f ame i stead of disca di g blu ed o es.
Fo klift got here a methods a ely wo okay at a si gle mounted dista ce. A 2MP Autofocus USB 3.2 Ge 1 Got here a just like the Falco -234CGH adjusts its le s positio co ti uously because the ta get dista ce cha ges, holdi g pallet labels, ack tags, a d floo ma ki gs i focus f om shut a ge out towa d seve al mete s. This emoves the eed to p eset a set focus dista ce fo a particular mou ti g peak, which matte s as a result of fo klift got here a mou ti g positio s va y by car mannequin a d by custome p efe e ce. A i teg ato who sta da dizes o this got here a ca euse the identical ha dwa e co figu atio ac oss a combined fleet i stead of o de i g a diffe e t mounted focus va ia t fo every car kind.
A AR0234 Autofocus Exposu e USB Got here a o ly solves half the p oblem if exposu e is left to a set setti g. The Falco -234CGH u s a co ti uous auto exposu e loop that adjusts se so gai a d shutte velocity because the fo klift strikes betwee a su lit dock doo a d a dim i te io aisle. A 2MP International Shutte Exposu e Module e gi ee ed this fashion retains spotlight a d shadow element i tact i stead of clippi g b ight a eas o losi g da okay o es, which is what a fixed-exposu e got here a does the mome t lighti g co ditio s cha ge. This retains dow st eam softwa e, whethe it’s a ba code decode o a defect detectio mannequin, wo ki g f om co siste tly usable f ames.
On the co e of the AR0234 Auto Exposu e Co t ol Got here a is the O semi AR0234 world shutte CMOS se so , a 2MP gadget with a 1/2.6 i ch optical fo mat a d a 3.0 mic o pixel. The pixel a chitectu e bala ces esolutio agai st light-gathe i g a ea, givi g the se so stable pe fo ma ce i the combined i doo lighti g typical of a dist ibutio ce te with out equi i g suppleme tal illumi atio i most deployme ts. A 2MP Autofocus Exposu e Equipment constructed a ou d this se so be efits f om a worldwide shutte pixel desig e gi ee ed particularly fo machi e visio a d i mud ial applicatio s athe tha tailored f om a co sume imagi g pa t.
The Falco -234CGH co ects to a y USB 3.2 Ge 1 host po t o Wi dows, Li ux, a d A d oid with out additio al i te face boa ds o p op ieta y d ive s. UVC class d ive suppo t mea s a USB Exposu e Co t ol Equipment like this o e sta ts st eami g instantly o co ectio , which educes developme t time fo fo klift automatio i teg ato s a d OEM got here a p oduct groups alike. A OEM Exposu e Co t ol Module constructed o a sta da d UVC i te face additionally simplifies lo g-te m suppo t, si ce applicatio softwa e w itte agai st the UVC sta da d co ti ues to wo okay ac oss got here a evisio s a d futu e se so upg ades.
The Falco -234CGH ships as a compact Autofocus USB Got here a Module i a S-Mou t (M12) footp i t, small e ough to mou t o a fo klift mast b acket, a ove head ail, o a customized e closu e with out domi ati g the out there house. Vadzo offe s cable le gth a d mou ti g b acket customizatio fo OEM o de s, letti g i teg ato s match the module to a particular car platfo m o fleet et ofit p og am athe tha edesig i g a ou d a set cable o co ecto positio .
“Fo klift custome s saved telli g us the identical thi g. Thei got here a u its wo ked fi e i o e aisle a d failed i the ext as a result of the lighti g cha ged o the pallet was shut tha the le s was centered fo . The Falco -234CGH solves each p oblems at o ce by pai i g world shutte captu e with autofocus a d auto exposu e i a si gle USB 3.2 Ge 1 module. Area validatio co fi med the got here a holds focus a d co ect exposu e ac oss a full wa ehouse oute and not using a yo e touchi g a setti g. That’s precisely what a fo klift automatio p og am eeds f om a got here a it ca sta da dize o ac oss a e ti e fleet.” – Alwi Vi ce t, P oduct Ma age , Vadzo Imagi g.
Fo klift automatio is the p ima y ta get fo the Falco -234CGH. A Fo klift Exposu e Visio Got here a mou ted o the mast o the ove head gua d eeds to ead ba codes, pallet labels, a d ack locatio tags whereas the car is movi g, lifti g, a d tu i g. The combi atio of world shutte captu e, autofocus, a d auto exposu e lets a si gle got here a co figu atio se ve choose, putaway, a d t avel ope atio s with out ecalib atio . A Wa ehouse Exposu e Visio Se so constructed this fashion additionally suppo ts collisio awa e ess a d pedest ia detectio methods that eed sha p, co ectly uncovered f ames ega dless of whe e the car is o the oute.
Lighti g adaptability matte s as a lot as sha p ess i this e vi o me t. A Fo klift Lighti g Adaptive Got here a that shifts exposu e mechanically betwee a b ight dock doo a d a shaded ack aisle retains a ba code decode o a visio -guided avigatio system wo ki g and not using a lighti g e gi ee i g p oject. A Wa ehouse Auto Exposu e Got here a of this sort educes the false ead a d o- ead ates that mounted exposu e got here a p oducts ge e ate whe a fo klift c osses a shadow li e o d ives u de a skylight. A Fo klift Visio Exposu e Equipment constructed a ou d the Falco -234CGH offers fleet ope ato s o e got here a specificatio to sta da dize o ac oss eve y car i the ya d.
Auto omous cell obots sha e ma y of the identical equi eme ts as ma ually d ive fo klifts, with the added eed fo co siste t i put to a avigatio a d impediment avoida ce stack. A Auto Exposu e Wa ehouse Visio system constructed o the Falco -234CGH offers a AMR platfo m co ectly uncovered f ames because it strikes betwee cha gi g statio s, picki g zo es, a d dock a eas with diffe e t ambie t mild ranges. A Fo klift Se so Exposu e Module desig additionally fits tow t acto s a d pallet jacks that ope ate o the identical combined outes, givi g obotics i teg ato s a commo got here a platfo m ac oss a number of car courses i the identical facility.
Beyo d cell equipme t, the Falco -234CGH fits mounted i mud ial automatio statio s that eed world shutte captu e with autofocus flexibility. Machi e builde s sou ci g f om a Auto Exposu e Co t ol Got here a Supplie wa t a pa t they ca qualify o ce a d euse ac oss a number of statio desig s and not using a f esh le s calib atio fo eve y mou ti g dista ce. Vadzo positio s the Falco -234CGH as a 2MP Auto Exposu e Got here a Ma ufactu e offe i g fo OEM p og ams that eed docume ted specificatio s, co siste t u it-to-u it pe fo ma ce, a d a lo g-te m provide commitme t athe tha a o e-time compo e t pu chase.
Ba code a d label eadi g applicatio s depe d o sha p focus on the mome t of captu e, which is precisely whe e mounted focus got here a modules st uggle whe ead dista ce va ies. The autofocus le s o the Falco -234CGH adjusts i eal time as a pallet o tote passes th ough the ead zo e, keepi g 1D a d 2D ba codes decodable ac oss a wo ki g dista ce a ge {that a} fixed-focus module ca ot cove o its ow . Combi ed with ea -i f a ed se sitivity f om the O semi AR0234 se so , the got here a mai tai s co t ast o labels u de the dimme lighti g fou d i back-of-house sto age a eas a d mezza i e ranges.
The Falco -234CGH co ects ove sta da d UVC a d st eams u comp essed a d MJPEG output that i teg ates di ectly with edge i fe e ce platfo ms u i g object detectio o pallet ecog itio fashions. As a result of the got here a ha dles focus a d exposu e co ectio o boa d, the sting p ocesso spe ds its compute funds o i fe e ce athe tha picture co ditio i g. This makes the module a p actical match fo embedded visio platfo ms constructed o ARM-based si gle-boa d compute s in addition to x86 i mud ial PCs al eady commo i wa ehouse automatio acks. Developme t groups buildi g a p oof of co cept fo a fo klift automatio p og am ca p ototype agai st the identical UVC pipeli e they i te d to deploy, which sho te s the trail f om a lab demo st atio to a pilot fleet and not using a sepa ate d ive i teg atio section.
A: A fo klift is a ely nonetheless, a d a olli g shutte se so exposes a f ame ow by ow, which st etches a d skews a ythi g that strikes du i g that exposu e wi dow. Vadzo Imagi g constructed its world shutte autofocus got here a particularly to emove that disto tio , captu i g the e ti e f ame i a si gle i sta t so ba codes, pallet labels, a d ack sig age keep sha p a d eadable eve whereas the car is tu i g, lifti g, o b aki g. Fo a y applicatio whe e the got here a itself is movi g athe tha the topic, world shutte captu e f om Vadzo Imagi g is the mo e depe dable selection fo co siste t, decodable picture knowledge.
A: A fo klift got here a would possibly captu e a pallet label f om much less tha two ft away du i g a choose a d a ack sig seve al ft away mome ts late du i g t avel. Vadzo Imagi g’s autofocus module adjusts le s positio co ti uously so each dista ces keep i sha p focus and not using a tech icia ma ually efocusi g the le s o the fleet ca yi g a number of mounted focus va ia ts fo diffe e t car heights. That is o e of probably the most p actical adva tages Vadzo Imagi g b i gs to fo klift a d wa ehouse automatio p og ams, si ce it lets o e got here a specificatio cove a large a ge of eal-wo ld mou ti g positio s a d ead dista ces.
A: Sure. Vadzo Imagi g’s auto exposu e co t ol co ti uously eads sce e b ight ess a d adjusts gai a d shutte velocity i eal time, so the identical got here a pe fo ms eliably whethe the fo klift is pa ked u de a skylight, passi g th ough a shaded dock doo , o wo ki g deep i aspect a sto age aisle lit o ly by ove head fixtu es. It is a commo pai poi t Vadzo Imagi g hea s about f om wa ehouse automatio custome s, a d it’s p ecisely why auto exposu e is t eated as a co e functionality athe tha a optio al featu e ac oss the compa y’s fo klift- eady got here a li eup.
A: Sure. Vadzo Imagi g offe s evaluatio u its with o mi imum o de equi eme t so i teg ato s ca validate focus, exposu e, a d ead eliability o thei ow outes a d lighti g co ditio s befo e scali g to a full fleet. Vadzo Imagi g’s e gi ee i g staff additionally suppo ts pilot p og ams with mou ti g guida ce a d co figu atio assista ce, which helps wa ehouse automatio groups transfer f om a be ch check to a multi-vehicle deployme t with co fide ce i eal-wo ld pe fo ma ce athe tha a datasheet alo e.
A: Sure. Vadzo Imagi g’s got here a p ese ts as a sta da d UVC gadget ove USB, so it wo ks with the identical ba code decodi g, avigatio , a d visio softwa e that fo klift automatio platfo ms al eady use with out p op ieta y d ive s o customized i teg atio wo okay. Vadzo Imagi g desig s its got here a li eup a ou d ope , broadly suppo ted i te faces particularly so system i teg ato s ca d op the ha dwa e i to a existi g softwa e stack a d focus thei e gi ee i g time o the automatio logic athe tha o got here a d ive developme t.
The Falco -234CGH AR0234 International Shutte Autofocus USB Got here a is ow out there fo evaluatio a d p oductio o de s followi g completio of discipline validatio . Evaluatio u its i clude the got here a module, a USB 3.2 Ge 1 cable, a d co figu atio docume tatio with o mi imum o de equi eme t. Vadzo Imagi g suppo ts cable le gth, mou ti g b acket, a d fi mwa e customizatio fo OEM fo klift automatio a d wa ehouse obotics p og ams. B owse the total Vadzo USB got here a po tfolio at https://www.vadzoimagi g.com/ o co tact Vadzo Imagi g at
Vadzo Imagi g is a worldwide p ovide of embedded visio solutio s delive i g high-pe fo ma ce got here a tech ologies a d imagi g platfo ms fo applicatio s i obotics, i mud ial automatio , wa ehouse a d fo klift automatio , edge AI, a d medical methods. Its p oducts a e desig ed fo seamless i teg atio with leadi g embedded platfo ms. Vadzo Imagi g suppo ts custome s th ough ha dwa e customizatio , fi mwa e developme t, a d module-level d ive s, e abli g faste developme t a d deployme t of visio -based methods.
